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Technical

HDPE, LDPE, PE and PP Recycling with a Single-Screw Extruder

In plastic recycling, competitiveness is determined by three factors: operational efficiency, energy cost and output quality. Single-screw extruder technology delivers strong results in all three areas.

HDPE, LDPE, PE and PP Recycling with a Single-Screw Extruder

Key takeaways

  • A single-screw extruder melts and shapes plastic through heat and mechanical pressure, sitting at the final stage of the granulation line.
  • It can process HDPE, LDPE, PE and PP; the temperature profile and screw speed are adjusted to the material.
  • Advantages: energy efficiency, homogeneous melt flow, low maintenance and a scalable structure.
  • The extruder is one link in the line; İnan Tech designs the components from shredder to granulation end to end.

What is a single-screw extruder?

A single-screw extruder is a machine in which plastic waste or raw material is melted and shaped through heat and mechanical pressure. With a single rotating screw, the material is conveyed, compressed and melted, and in recycling applications it sits at the final stage of the granulation line. It is widely preferred for its simple mechanical design, low maintenance requirement and broad material compatibility.

Which plastics can be processed?

  • HDPE — drums, bottles, pipe scrap
  • LDPE — film, polyethylene bags, packaging waste
  • PE — general plastic products, foil
  • PP — injection-molded parts, containers, automotive components

Technical advantages

Energy efficiency: Barrier-screw geometry and optimized barrel heating reduce energy consumption per unit. Homogeneous melt flow: The screw design and L/D ratio keep the melt temperature and pressure stable. Low maintenance: Compared with twin-screw systems, mechanical complexity is lower; the screw and barrel wear parts are standard. It offers fast material changeover and a scalable structure based on screw diameter and motor power.

Integration into a complete line

The extruder is only one link in the process. Upstream of it sit the shredder/crusher, granulator, washing and drying; downstream sit melt filtration and underwater / hot-face granulation. İnan Tech designs all of these components in house, offering an end-to-end line solution. The target granule has a homogeneous size distribution, low moisture, minimal color variation and high purity.

Single screw or twin screw?

The single screw stands out for its simple material flow, low maintenance cost and broad polymer compatibility. Twin-screw systems, on the other hand, are preferred for filled compounds or those that require mixing. HDPE and LDPE can be processed on the same extruder; only the temperature profile and screw speed are adjusted to the material.

Technical information may vary; for precise details, please contact İnan Tech.

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Frequently Asked Questions

Common questions on this topic

Which plastics can a single-screw extruder process?
A single-screw extruder can process HDPE, LDPE, PE and PP; only the temperature profile and screw speed are adjusted to the material.
Where does the single-screw extruder sit in the recycling line?
The extruder is one link in the line, sitting at the final stage of the granulation line, with the shredder/crusher, granulator, washing and drying upstream and melt filtration and granulation downstream.
What are the advantages of a single-screw extruder over a twin-screw one?
The single screw stands out for its simple material flow, low maintenance cost, energy efficiency and broad polymer compatibility, while twin-screw systems are preferred for filled or mixing compounds.