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Process

The PET Bottle Recycling Line: How It Works, Step by Step

The path from waste PET bottles to clean flakes runs through a series of complementary stages. Here are the steps of a typical PET washing line.

The PET Bottle Recycling Line: How It Works, Step by Step

Key takeaways

  • A PET line runs through complementary stages: bale opening and feeding, pre-sorting, crushing, washing and drying.
  • Pre-sorting uses a label remover, ballistic separator and screens to remove foreign matter early.
  • The sink-float tank separates PET (which sinks) from floating PE/PP caps and labels by density difference.
  • The line yields clean PET flakes that can be sold directly or converted into granules by extrusion.

1. Bale opening & feeding

Pressed bottle bales are opened in a controlled manner by the bale opener, and the line is fed in a balanced way. This step keeps the following stages running efficiently and free of blockages.

2. Pre-sorting

Labels, caps and foreign matter are removed early. The label remover (delabeler) strips the label off the bottle; the ballistic separator and screens separate light from heavy and flat from rolling pieces. A clean start means a clean result.

3. Crushing

The crusher reduces the bottles to a washable flake size. The output size is controlled by the screen; homogeneous flakes are the key to washing and separation efficiency.

4. Washing

Several stages work together: pre-washing removes coarse dirt; hot washing dissolves oil, glue and organic contaminants; friction washing scrubs the surface clean; and the sink-float tank separates PET (which sinks) from PE/PP such as caps and labels (which float) by density difference.

5. Drying

Washed flakes are brought to a suitable moisture level by a mechanical (centrifugal) dryer and, where needed, thermal drying. For film and soft plastics, a screw press performs pre-dewatering.

Result: clean flakes / granules

The clean PET flakes obtained at the end of the line can be sold directly or converted into granules by extrusion to become the raw material for new products. İnan Tech builds all of these stages as a single, turnkey engineering solution.

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Frequently Asked Questions

Common questions on this topic

What stages make up a PET bottle recycling line?
The line consists of complementary stages: bale opening and feeding, pre-sorting, crushing, washing and drying.
How is PET separated from caps and labels in the washing line?
The sink-float tank separates PET (which sinks) from floating PE/PP caps and labels by density difference.
What is obtained at the end of the line?
At the end of the line clean PET flakes are obtained; they can be sold directly or converted into granules by extrusion.